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INC-2026-0122

HIGHClosed

Reported by Alex Brown — Fitter

05 February 2026 at 05:40 amWorkshop Bay 1Near MissPressure/HydraulicsDay Shift

Incident Description

Hydraulic hose on forklift burst during operation. High-pressure fluid sprayed across work area. No personnel struck. Hose was past replacement date per maintenance schedule.

Immediate Actions Taken

  • 1Forklift isolated
  • 2Area cleaned and decontaminated
  • 3Hydraulic hose replacement schedule audit initiated

Likelihood x Consequence Matrix

InsignificantMinorModerateMajorCatastrophic
Almost Certain
Likely
Possible
Unlikely
Rare

Likelihood

3 / 5 — Possible

Consequence

4 / 5 — Major

Risk Score

12/25

Failed / Breached Controls

Exclusion Zone Signage

Signage not visible in dusty conditions

HIGH
Effectiveness
15%

Spotter Positioning

Spotter not in designated position

HIGH
Effectiveness
0%

Controls That Held

Vehicle Speed Limits

LV was within speed limits when entering zone

Effectiveness
80%

Operator Awareness

Haul truck operator noticed LV and stopped

Effectiveness
85%

Incident Reporting

Reported immediately via radio

Effectiveness
95%

Priority Questions

  • What were the direct and contributing causes of this incident?
  • Were all relevant procedures followed by personnel involved?
  • Was there adequate supervision at the time of the incident?

Follow-Up Questions

  • Were there any similar incidents in the past that could have predicted this?
  • Were all personnel adequately trained for the task being performed?
  • Were environmental conditions a contributing factor?

Systemic Questions

  • Does this incident indicate a gap in the current risk management framework?
  • Are there systemic issues with procedure adherence in this area?
  • Would additional engineering controls reduce the likelihood of recurrence?
05:25 am

Pre-start meeting completed

05:40 am

Incident occurred

05:45 am

Incident reported to supervisor

05:50 am

Area secured and barricaded

06:00 am

HSE team notified and on-scene

06:25 am

Initial investigation commenced

06:40 am

Report filed in SafetyScribe AI

Incident Details

Date & Time

05 February 2026 at 05:40 am

Location

Workshop Bay 1

Type & Category

Near Miss

Pressure/Hydraulics

Severity
High
Status
Closed
Shift

Day Shift

Reported By

Alex Brown — Fitter

  • Fitter — Alex Brown
Indoor workshop
ForkliftHydraulic Hose

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